Analysing the Techno-Economic Viability of Different Solar Heating Systems in South African Beverage Plants

Abstract

With ongoing real-term reductions in the cost of renewable energy technologies, opportunities to reduce carbon emissions within industry have improved. While the South African industrial sector has been investing in photovoltaics to meet electricity requirements, little has been done to replace fossil fuels used for the generation of process heat, representing two-thirds of the energy consumed. While previous studies have demonstrated the benefits and limitations of solar thermal (ST) energy solutions for industrial applications, recent developments in high-temperature heat pumps (HTHP) offer opportunities for novel configurations, including the use of renewable energy like photovoltaics (PV). This study compares the techno-economic benefits of solar thermal energy systems with PV-supported HTHP systems within the South African beverage sector. After a general consideration, simulation calculations are presented for selected applications. The cost of heat is determined for PV-heat pump systems operating on a stand-alone basis and with heat storage. The study finds that the levelised cost of heat of US$0.050-0.073/kWh_th is at least twice that of coal-fired steam boilers. The study, therefore, calls for further work on optimising systems minimising steam requirements, and thereby improving the economics of heat pumps and for a coordinated effort to support the development and financing of high-temperature heat pumps for industrial applications.